{"id":346,"date":"2023-07-17T10:57:23","date_gmt":"2023-07-17T08:57:23","guid":{"rendered":"https:\/\/cowelder.com\/cs\/?post_type=case&p=346"},"modified":"2023-09-19T14:38:01","modified_gmt":"2023-09-19T12:38:01","slug":"kuhz-metallbau","status":"publish","type":"case","link":"https:\/\/cowelder.com\/cs\/case\/kuhz-metallbau\/","title":{"rendered":"Kuhz Metallbau"},"content":{"rendered":"\n

Hned od za\u010d\u00e1tku v roce 2011 za\u017eila mlad\u00e1 spole\u010dnost dynamick\u00fd r\u016fst. Krom\u011b b\u011b\u017en\u00fdch kovov\u00fdch konstrukc\u00ed (konstrukce balkon\u016f a z\u00e1bradl\u00ed, schodi\u0161t\u011b, br\u00e1ny a oplocen\u00ed) vyr\u00e1b\u00ed Kuhz speci\u00e1ln\u011b navr\u017een\u00e9 lodn\u00ed p\u0159\u00edv\u011bsy, a je subdodavatelem dal\u0161\u00edch spole\u010dnost\u00ed.<\/p>\n\n\n\n

Jedn\u00e1 se p\u0159edev\u0161\u00edm o r\u016fst v oblasti lodn\u00edch p\u0159\u00edv\u011bs\u016f, kter\u00fd pravideln\u011b vede k \u00fazk\u00fdm m\u00edst\u016fm ve v\u00fdrobn\u00edm procesu spole\u010dnosti. Kuhz dod\u00e1v\u00e1 lodn\u00ed p\u0159\u00edv\u011bsy pro motorov\u00e9 \u010dluny, plachetnice a nafukovac\u00ed \u010dluny s rozsahem od 570 do 2 870 kilogram\u016f u\u017eite\u010dn\u00e9ho zat\u00ed\u017een\u00ed. Pokud jde o kvalitu a vybaven\u00ed p\u0159\u00edv\u011bs\u016f, spole\u010dnost se \u0159ad\u00ed na stejnou \u00farove\u0148 se zn\u00e1m\u00fdmi konkurenty na trhu.<\/p>\n\n\n\n

\"\"<\/figure>\n\n\n\n

CoWelder: Flexibiln\u00ed a cenov\u011b dostupn\u00e9 \u0159e\u0161en\u00ed<\/h2>\n\n\n\n

Kdy\u017e prodejce Migatronic SUT Rostock upozornil na CoWelder, Roland Kuhz okam\u017eit\u011b projevil z\u00e1jem. Zejm\u00e9na pro mal\u00e9 firmy s velikost\u00ed d\u00e1vek od 20 do 300 kus\u016f je CoWelder flexibiln\u00ed a cenov\u011b dostupn\u00e9 \u0159e\u0161en\u00ed. Po jeho dod\u00e1n\u00ed a spu\u0161t\u011bn\u00ed spole\u010dnost\u00ed Migatronic a p\u016fldenn\u00edm \u0161kolen\u00ed byli zam\u011bstnanci schopni vyrobit prvn\u00ed komponenty. V r\u00e1mci dvoudenn\u00edho \u0161kolen\u00ed v Migatronic byli dva zam\u011bstnanci vy\u0161koleni v programov\u00e1n\u00ed CoWelder.<\/p>\n\n\n\n

V\u00fdroba p\u0159\u00ed\u010fov\u00fdch podp\u011br pro lodn\u00ed p\u0159\u00edv\u011bsy<\/h3>\n\n\n\n

Doba zpracov\u00e1n\u00ed na komponent byla 8 a\u017e 10 minut. Dnes je \u010dist\u00e1 doba sva\u0159ov\u00e1n\u00ed krat\u0161\u00ed ne\u017e 5 minut a celkov\u00e1 doba zpracov\u00e1n\u00ed v\u010detn\u011b procesu zm\u011bny, jako\u017e i p\u0159\u00edpravy a n\u00e1sledn\u00e9ho o\u0161et\u0159en\u00ed je necel\u00fdch 10 minut pro 3 komponenty. T\u00edmto zp\u016fsobem bylo mo\u017en\u00e9 sn\u00ed\u017eit pr\u016fm\u011brnou dobu zpracov\u00e1n\u00ed na komponent z 8-10 minut na n\u011bco m\u00e1lo p\u0159es 3 minuty. V\u00fdznamn\u00e9 n\u00e1kladov\u00e9 v\u00fdhody vypl\u00fdvaj\u00edc\u00ed z krat\u0161\u00ed doby v\u00fdroby jsou velmi v\u00edt\u00e1ny jako vedlej\u0161\u00ed efekt.<\/p>\n\n\n\n

\u201cNa\u0161\u00ed motivac\u00ed pro automatizaci procesu sva\u0159ov\u00e1n\u00ed je zabr\u00e1nit nedostatku kvalifikovan\u00fdch pracovn\u00edk\u016f. Efektivita CoWelderu n\u00e1m umo\u017e\u0148uje uvolnit pracovn\u00ed kapacitu pro dal\u0161\u00ed \u00fakoly. CoWelder je te\u010f v provozu ji\u017e 7 m\u011bs\u00edc\u016f. V sou\u010dasn\u00e9 dob\u011b m\u00e1me ve v\u00fdrob\u011b objedn\u00e1vku, kter\u00e1 by d\u0159\u00edve nebyla ani k diskusi, tj. 1200 sva\u0159ovac\u00edch pozic na 600 komponentech. D\u00edky CoWelderovi jsme se odv\u00e1\u017eili tuto objedn\u00e1vku p\u0159ijmout.<\/em><\/p>\n\n\n\n

V\u00edte, je t\u011b\u017ek\u00e9 motivovat zam\u011bstnance, aby vykon\u00e1vali stejnou pr\u00e1ci po dobu 700 hodin. S CoWelderem to nen\u00ed probl\u00e9m.\u201c<\/em> <\/em>– Roland Kuhz<\/strong><\/p>\n\n\n\n

Oka pro t\u011b\u017ek\u00e9 segmenty lod\u00ed<\/span><\/h2>\n\n\n\n
\n
\"\"<\/figure>\n\n\n\n
\"\"<\/figure>\n\n\n\n
\"\"<\/figure>\n\n\n\n
\"\"<\/figure>\n\n\n\n
\"\"<\/figure>\n<\/figure>\n\n\n\n

Pro tuto objedn\u00e1vku se vyr\u00e1b\u011bj\u00ed takzvan\u00e1 \u201eoka\u201c pro manipulaci s t\u011b\u017ek\u00fdmi segmenty lod\u00ed s hmotnost\u00ed a\u017e 300 tun. Kulat\u00e9 desky o tlou\u0161\u0165ce 30 mm jsou nava\u0159eny na ocelov\u00e9 desky o tlou\u0161\u0165ce 30 mm. Po sva\u0159ov\u00e1n\u00ed ko\u0159enov\u00e9ho svaru se na obou stran\u00e1ch komponent\u016f provedou 4 dal\u0161\u00ed svary. To vytvo\u0159\u00ed celkem cca 10 m dlouh\u00fd svar na ka\u017ed\u00e9m komponentu. P\u0159i ru\u010dn\u00edm sva\u0159ov\u00e1n\u00ed je doba v\u00fdroby 70 minut na komponent. S CoWelderem proces trv\u00e1 30 minut v\u010detn\u011b \u010dasu pot\u0159ebn\u00e9ho k oto\u010den\u00ed komponentu. Pro v\u00fdrobu 600 komponent se zpracov\u00e1v\u00e1 30 tun oceli.<\/p>\n\n\n\n

Sv\u00e1\u0159e\u010di se mohou v\u011bnovat jin\u00fdm v\u011bcem<\/h3>\n\n\n\n

Sv\u00e1\u0159e\u010d by pot\u0159eboval asi 700 hodin, tj. 17,5 t\u00fddnu pro v\u00fdrobu komponent\u016f. Ve spolupr\u00e1ci s CoWelderem sv\u00e1\u0159e\u010d str\u00e1v\u00ed jen n\u011bkolik minut um\u00edst\u011bn\u00edm komponent\u016f do p\u0159\u00edpravku a jejich oto\u010den\u00edm. V\u011bt\u0161inu \u010dasu se sv\u00e1\u0159e\u010d m\u016f\u017ee v\u011bnovat jin\u00fdm v\u011bcem.<\/p>\n\n\n\n

Produkuje st\u00e1lou kvalitu<\/h3>\n\n\n\n

Za zm\u00ednku stoj\u00ed kvalita svaru vyroben\u00e9ho CoWelderem: proto\u017ee CoWelder m\u016f\u017ee sva\u0159ovat kruhov\u00fd svar rychle a stejnom\u011brn\u011b v jednom procesu bez p\u0159eru\u0161en\u00ed operace \u2013 co\u017e nen\u00ed mo\u017en\u00e9 u ru\u010dn\u00edho sva\u0159ov\u00e1n\u00ed \u2013 kvalita je v\u00fdrazn\u011b lep\u0161\u00ed, ne\u017e u ru\u010dn\u00edho sva\u0159ov\u00e1n\u00ed. P\u0159idejte k tomu kontinuitu robota. \u201eBez ohledu na to, zda CoWelder pracuje v denn\u00ed sm\u011bn\u011b nebo no\u010dn\u00ed sm\u011bn\u011b, vytv\u00e1\u0159\u00ed nem\u011bnnou kvalitu. To bychom nikdy nepo\u017eadovali od zam\u011bstnance,\u201c vysv\u011btluje Roland Kuhz.<\/p>\n\n\n\n

P\u0159\u00edpravn\u00e9 pr\u00e1ce, pot\u0159ebn\u00e9 k nastaven\u00ed CoWelderu pro tento komponent, byly snadno zvl\u00e1dnuteln\u00e9: vytvo\u0159en\u00ed pom\u011brn\u011b jednoduch\u00e9ho p\u0159\u00edpravku trvalo asi p\u016fl hodiny. Vytv\u00e1\u0159en\u00ed sva\u0159ovac\u00edch program\u016f trvalo asi 3 hodiny. Dob\u0159e str\u00e1ven\u00fd \u010das s ohledem na rozs\u00e1hl\u00e9 \u00faspory \u010dasu a pen\u011bz.<\/p>\n\n\n\n

Pln\u00e9 vyu\u017eit\u00ed CoWelderu znamen\u00e1 v\u011bt\u0161\u00ed \u00faspory<\/h3>\n\n\n\n

Krom\u011b zm\u00edn\u011bn\u00fdch produkt\u016f se na CoWelderu vyr\u00e1b\u011bj\u00ed i dal\u0161\u00ed \u010d\u00e1sti p\u0159\u00edv\u011bsu, jako jsou v\u00fdztu\u017en\u00e9 plechy a v\u00e1le\u010dkov\u00e9 podp\u011bry. Robot byl pln\u011b vyu\u017eit p\u0159i pln\u00e9m provozu sm\u011bny. P\u0159\u00edslu\u0161enstv\u00ed a programy pro dal\u0161\u00ed komponenty se p\u0159ipravuj\u00ed krok za krokem, aby bylo mo\u017en\u00e9 celoro\u010dn\u011b vyu\u017e\u00edvat kapacitu CoWelderu pomoc\u00ed kombinace standardn\u00edch komponent\u016f a komponent\u016f z objednan\u00fdch prac\u00ed. P\u0159i pohledu na celkem kolem 15 r\u016fzn\u00fdch komponent\u016f p\u0159\u00edv\u011bsu Roland Kuhz po\u010d\u00edt\u00e1 s cca 40 procenty u\u0161et\u0159en\u00e9ho \u010dasu. To znamen\u00e1, \u017ee 480 hodin ru\u010dn\u00edho sva\u0159ov\u00e1n\u00ed p\u0159edstavuje p\u0159ibli\u017en\u011b 270 hodin pr\u00e1ce CoWelderu. V\u011bt\u0161inu \u010dasu sv\u00e1\u0159e\u010d m\u016f\u017ee str\u00e1vit na jin\u00fdch \u00fakolech.<\/p>\n\n\n\n

\u201cCoWelder usnad\u0148uje pr\u00e1ci. Investice se zaplatila sama \u2013 a my nelitujeme.\u201d<\/em> – Roland Kuhz<\/strong><\/p>\n","protected":false},"excerpt":{"rendered":"

Hned od za\u010d\u00e1tku v roce 2011 za\u017eila mlad\u00e1 spole\u010dnost dynamick\u00fd r\u016fst. Krom\u011b b\u011b\u017en\u00fdch kovov\u00fdch konstrukc\u00ed (konstrukce balkon\u016f a z\u00e1bradl\u00ed, schodi\u0161t\u011b, br\u00e1ny a oplocen\u00ed) vyr\u00e1b\u00ed Kuhz speci\u00e1ln\u011b navr\u017een\u00e9 lodn\u00ed p\u0159\u00edv\u011bsy, a je subdodavatelem dal\u0161\u00edch spole\u010dnost\u00ed. Jedn\u00e1 se p\u0159edev\u0161\u00edm o r\u016fst v oblasti lodn\u00edch p\u0159\u00edv\u011bs\u016f, kter\u00fd pravideln\u011b vede k \u00fazk\u00fdm m\u00edst\u016fm ve […]<\/p>\n","protected":false},"featured_media":0,"template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-346","case","type-case","status-publish","hentry"],"acf":[],"_links":{"self":[{"href":"https:\/\/cowelder.com\/cs\/wp-json\/wp\/v2\/case\/346","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/cowelder.com\/cs\/wp-json\/wp\/v2\/case"}],"about":[{"href":"https:\/\/cowelder.com\/cs\/wp-json\/wp\/v2\/types\/case"}],"version-history":[{"count":3,"href":"https:\/\/cowelder.com\/cs\/wp-json\/wp\/v2\/case\/346\/revisions"}],"predecessor-version":[{"id":1338,"href":"https:\/\/cowelder.com\/cs\/wp-json\/wp\/v2\/case\/346\/revisions\/1338"}],"wp:attachment":[{"href":"https:\/\/cowelder.com\/cs\/wp-json\/wp\/v2\/media?parent=346"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}